6.2 Manufacturing accuracy and limit deviation of cold rolled cylindrical spiral tension springs
Table 12-2-336
Project | Spring manufacturing accuracy and limit deviation | ||||
When specifying the length, the limit deviation △ P/N of load P (when the accuracy level of the effective circle is bigger than 3) | ± [initial tension] ×α+ (Load at specified length – initial tension) × β] | ||||
Accuracy Level | 1 | 2 | 3 | ||
α | 0.10 | 0.15 | 0.20 | ||
β | 0.05 | 0.10 | 0.15 | ||
Effective coils n | ≥3~10 | >10 | |||
Limit deviation of spring stiffness P ‘△ P’/N | Accuracy Level | 1 | ±0.05P’ | ±0.04P’ | |
2 | ±0.10P’ | ±0.08P’ | |||
3 | ±0.15P’ | ±0.12P’ | |||
Winding ratio C | ≥4~8 | >8~15 | >15~22 | ||
Limit deviation of spring outer diameter D2 or inner diameter D1 Limit deviation /mm | Accuracy Level | 1 | ±0.01D Min ±0.15 |
±0.015D Min ±0.2 |
±0.02D Min ±0.4 |
2 | ±0.015D Min ±0.2 |
±0.02D Min ±0.3 |
±0.03D Min ±0.5 |
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3 | ±0.025D Min ±0.4 |
±0.03D Min ±0.5 |
±0.04D Min ±0.6 |
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Winding ratio C | ≥4~8 | >8~15 | >15~22 | ||
Spring free height △H0 Limit deviation /mm(For springs without initial tension, the deviation shall be determined by both the supply and demand parties) | Accuracy Level | 1 | ±0.01H0 Min ±0.2 |
±0.015H0 Min ±0.5 |
±0.02H0 Min ±0.6 |
2 | ±0.02H0 Min ±0.5 |
±0.03H0 Min ±0.7 |
±0.08H0 Min ±0.8 |
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3 | ±0.03H0 Min ±0.6 |
±0.04H0 Min ±0.8 |
±0.06H0 Min ±1 |
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Tolerance of the relative angle between the two shackles of the spring △ /(°) | Spring pitch diameter D/mm ≤10 >10~25 >25~55 >55 |
angle tolerance △ /(°) 40 30 20 15 |
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The positional tolerance between the central plane of the hook ring and the spring axis is △ (suitable for half hook ring, circular ring, and pressure center circular hook ring, and the positional tolerance of other hook rings shall be agreed upon by both parties) | Spring pitch diameter D/mm >3~6 >6~10 >10~18 >18~30 >30~50 >50~120 |
angle tolerance △ /(°) 0.5 1 1.5 2 2.5 3 |
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Spring hook and loop length and its limit deviation/mm | Hook and loop length h/mm ≤15 >15~30 >30~50 >50 |
Limit deviation/mm ±1 ±2 ±3 ±4 |